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SP2102輪廓測量儀 Profiler

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SP2102輪廓測量儀Profiler 陜西威爾機(jī)電科技有限公司(簡稱威爾量儀)是一家從事超高精密測量儀器的設(shè)計(jì)、生產(chǎn)、及售后服務(wù)為一體的生產(chǎn)型企業(yè)

詳細(xì)介紹

SP2102輪廓測量儀

Profiler


  

http://www.walechina.com


陜西威爾機(jī)電科技有限公司(簡稱威爾量儀)是一家從事超高精密測量儀器的設(shè)計(jì)、生產(chǎn)、及售后服務(wù)為一體的生產(chǎn)型企業(yè)。數(shù)項(xiàng)精密測量技術(shù)在該領(lǐng)域的空白,已獲得各種軟件著作權(quán)和產(chǎn)品數(shù)十項(xiàng)。已開發(fā)出優(yōu)于進(jìn)口同類產(chǎn)品性能指標(biāo)的數(shù)款產(chǎn)品,是同類產(chǎn)品國產(chǎn)化的選擇。
   自主開發(fā)及生產(chǎn)的產(chǎn)品有SE系列粗糙度輪廓儀、SP系列輪廓儀、SR系列粗糙度儀、RS系列圓柱度儀、RA系列圓度儀、RP活塞綜合測量儀、移動式圓度儀、圓柱度儀、粗糙度輪廓儀等。
   公司聯(lián)合高校成立“智能測量系統(tǒng)"項(xiàng)目部,將目前公司的離線測量產(chǎn)品與智能生產(chǎn)線緊密聯(lián)機(jī),實(shí)現(xiàn)在線、實(shí)時(shí)、自動測量,為智能工廠提供質(zhì)量監(jiān)控的“眼晴"和“耳朵"。
在這一領(lǐng)域的空白,打破國內(nèi)智能制造廠家的智能測量需求僅能依賴進(jìn)口的局面。

   威爾量儀的精密測量產(chǎn)品應(yīng)用于航空、航天、汽車,高精度機(jī)械制造、新型電子、新能源、科研人工關(guān)節(jié)等行業(yè)的新產(chǎn)品研發(fā)和生產(chǎn)過程質(zhì)量控制,也可在大專院校應(yīng)用于研究、試驗(yàn)及教學(xué)。
   中國制造2025是中國企業(yè)趕超國際水平、實(shí)現(xiàn)跨越式發(fā)展的一次機(jī)遇。威爾量儀在工業(yè)制造產(chǎn)業(yè)升級和變革時(shí)期,緊跟“中國制造2025"的大趨勢,
調(diào)整公司產(chǎn)品的研發(fā)方向,推出針對性的測量產(chǎn)品和測量解決整體方案,充分利用已研發(fā)出的技術(shù)基礎(chǔ)和成果優(yōu)勢,謀求“彎道超車",快速發(fā)展,致力成為業(yè)內(nèi)的測量解決方案提供商!

    威爾量儀,質(zhì)在必得!

Shaanxi Wale M&E Technology Co.,Ltd(Wale Instrument for short) is a high-tech manufacturer integrated with ultra-high precision measuring instrument design, production, and after-sales service. Several precision measurement technology filled the gaps in the measurement field.Wale has got a variety of software copyright and dozens of patents ,and developed several products superior to the similar imported products in terms of performance indicators.Wale is the best choice for domestic measurement products.
Self-developed and manufactured products: SE series rough contour, SP series contour, SR series roughness measuring instrument, RS series cylindrical measuring instrument,, RA series roundness measuring instrument,, RP piston-operated
comprehensive measuring instrument,
roundness instrument, cylindrical measuring instrument, roughness contour measuring instrument,.

Join up with university to set up the "Intelligent Measurement System" project department,connect the off-line measurement products and intelligent production line to achieve on-line, real-time, automatic measurement,and provide quality monitoring of "eye" and "ears" for intelligent factory.Filled the gaps in this field and broken the situation of domestic intelligent measuring demand only rely on imports.

The precision measurement of Wale is applied to the product development and quality control of aviation, aerospace, automotive, high-precision machinery manufacturing, new electronic, new energy, medical artificial joints and other industries , also can be applied in the research, testing and teaching of universities and colleges.

“Made in China 2025" is a great opportunity for Chinese enterprises to catch the international level and achieve leap-forward development. Wale closely followed the trend of "Made in China 2025" in upgrading and transformation period of industrial manufacturing industry , and adjusted the development and research direction, launched targeted measurement products and solutions. Wale made full use of the developed technical basis and achievements to seek "corner overtaking" and strive to become the most professional measurement solutions provider in the industry.

Wale determined to have best quality!


 測量原理 Measure principle

       本儀器測量原理為直角坐標(biāo)測量法,即通過X軸、Z1軸傳感器,測繪出被測零件的表面輪廓的坐標(biāo)點(diǎn),通過電器組件,將傳感器所測量的坐標(biāo)點(diǎn)數(shù)據(jù)傳輸?shù)缴衔籔C機(jī),軟件對所采集的原始坐標(biāo)數(shù)據(jù)進(jìn)行數(shù)學(xué)運(yùn)算處理,標(biāo)注所需的工程測量項(xiàng)目。

The measuring principle of this instrument is the rectangular coordinate measuring method,through X-axis, Z-axis sensor, mapping the surface contour coordinates point of the part under test,data transmission the coordinates point to the upper PC by electrical components.To do the mathematical treatment on the original collected coordinate data by software, marked with the required engineering survey projects.  

  測量功能 Measuring function

尺寸:包含水平距離、垂直距離、線性距離、半徑、直徑

夾角:包含水平角、垂直角、夾角

位置公差:包含平行度、垂直度

形狀公差:包含直線度、凸度、圓弧輪廓度

輔助生成:包含輔助點(diǎn)、輔助線、輔助圓

Size: contains the horizontal distance, vertical distance, linear distance, radius and diameter

Angle: horizontal Angle and vertical Angle, Angle

Position tolerance: contains the parallelism and perpendicularity

Shape tolerance: contains the straightness, crown, circular arc profile

Auxiliary generation: contains the auxiliary point, auxiliary line, auxiliary circle

  技術(shù)規(guī)格 Technical data

項(xiàng)目   Item

                   參數(shù)    Parameter

測量范圍

Measurement range


 X軸   X axis

 120mm

 Z1軸  Z1 axis

 24mm

 Z軸(立柱) Column (Z-axis )

 400mm

直線度

Straightness


                                     1.2μm/100mm

線性精度

Linear accuracy

 X軸   X axis

 ±(1.5+0.025L)μm

 Z1軸  Z1 axis

 ±(1.2+|0.04H|)μm

水平精度

Horizontal accuracy

                                      ±(1+0.025L)μm

垂直精度

Vertical accuracy

                                      ±(0.8+|0.03H|)μm

檢測方法

Detection method

 X軸   X axis

 新型數(shù)字式傳感器/ 0.2μm

 Z1軸  Z1 axis

 新型數(shù)字式傳感器/ 0.01μm

驅(qū)動速度

Driven speed

 X軸   X axis

 4檔,可自定義速度

 4 grade, speed is adjustable

 Z軸(立柱)Column (Z-axis )

 4檔,可自定義速度

 4 grade, speed is adjustable

測量速度

Measurement Speed

 X軸    X axis

 0.1,0.2,0.5,1mm/s 、自定義

驅(qū)動方式

Drive mode

 X軸    X axis

 電動  Electric

 Z軸    Z axis

 電動  Electric

附件

Accessories

 測針

 Probe

 25μm硬質(zhì)合金針尖  

 25μm hard metal alloy needle tip

 規(guī)格:17°單切面   ?4*32

 Spec:17°uniplanar   ?4*32

 上升角度:72°

 Rise angle:72°

 下降角度:88°

 Drop angle:88°

 測桿

 Measuring pole

 直徑6mm

  Diam 6mm

 調(diào)整臺

 Adjust table

 Y向調(diào)整、轉(zhuǎn)角調(diào)整

Y direction adjustable, Turn Angle adjustable

 精密正弦平口鉗

Precision sine flat pliers

 鉗口寬 Plier width        50

 鉗口深 Plier depth        25

 開口度 Opening degree     60

 調(diào)整角度 Adjustable angle 0-45


技術(shù)特點(diǎn)  Technical characteristics

① X、Z1均采用新型數(shù)字式傳感器,精度更高

② 大量程設(shè)計(jì),杠桿比僅為1:2.2,限度保持了傳感器的原有精度

③ 高剛性高精度直線運(yùn)動導(dǎo)軌、高精度數(shù)字式線性傳感器

④ 采用高速并行數(shù)據(jù)采集單元,硬件觸發(fā)、硬件高速采樣,無延時(shí);足夠密集及穩(wěn)定的數(shù)據(jù)源為后期數(shù)據(jù)處理、計(jì)算提供力的保障


X, Z1 adopt imported new digital sensor, higer precision ;

Design in a wide range, leverage ratio is 1:2. 2, the maximum keep the original precision of the sensor;

 High rigidity, high precision linear motion guide rail, high precision digital linear sensor;

 Using high speed parallel data acquisition unit, high-speed sampling hardware trigger, hardware, without delay. Dense and stable source provide the most powerful guarantee for later data processing, calculation.





   軟件系統(tǒng)  Software System


強(qiáng)大的系統(tǒng)功能  

軟件兼容winXP、win7、win8系統(tǒng)  Software support XP、win7、win8 system.

軟件支持中英文     Software support Chinese and English language.


快捷自由的頁面布局

軟件增設(shè)快捷鍵,方便使用  Software add shortcuts, easy to use

支持將菜單及控制區(qū)收起操作,以擴(kuò)大繪圖區(qū)的有效區(qū)域面積 Support pack up the menu and control operation, to enlarge the drawing effective area


豐富的數(shù)據(jù)處理系統(tǒng)

圓弧、線自動識別  Automatic identification of circular arc, the line

擬合可選擇點(diǎn)選或框選  Fitting choice click or marquee

軟件標(biāo)注與CAD同理   Software similarly marked with CAD

支持連續(xù)標(biāo)注、基準(zhǔn)標(biāo)注、支持任意插入點(diǎn) Support continuous annotation and datum mark, support any insertion point

支持圖形自由旋轉(zhuǎn)及坐標(biāo)自由旋轉(zhuǎn) Support the freedom of graphic rotation and coordinate rotation

支持坐標(biāo)點(diǎn)標(biāo)注 Support the coordinate points label

捕捉開關(guān)打開時(shí),自動生成及捕捉交點(diǎn)、圓心 、線段中點(diǎn)、端點(diǎn)、圓弧交點(diǎn)、中點(diǎn)、切點(diǎn)等特征點(diǎn)

While capture switch is opened, automatically generated and capture the intersection point, circle, line midpoint, endpoint, circular intersection, midpoint, point of tangency feature points, etc


完善的數(shù)據(jù)保存模式

原始數(shù)據(jù)自動保存,便于多次標(biāo)注 Original data automatically saved, facilitate multiple labels

可將測量的圖形結(jié)果轉(zhuǎn)化成DXF格式 Measurement graphic results can be transferred into DXF forma

鏡像功能,可保存標(biāo)注后文件  The mirror function, can save after standard file.


便捷的控制方式

可對Z1、X軸當(dāng)前位置進(jìn)行監(jiān)控 Can monitor the current position of the Z1, X axis

測量長度可任意設(shè)定 Measuring length can be set freely.

具有測針自動接觸、自動抬起、自動回退功能 Needle automatic contact, automatic lift, automatic back.

可以對操作進(jìn)行無限次的撤銷及恢復(fù)操作  The operation can be unlimited undo and restore


SP2000特色的功能

非比例放大:即使在非比例放大的情況下,也能進(jìn)行正常的角度、圓弧、水平、垂直、線性等標(biāo)注。

自動標(biāo)注:在進(jìn)行批量測量時(shí),測量保存為模板,再次測量導(dǎo)入模板即可完成自動標(biāo)注,大大提高測量效率。

數(shù)據(jù)合成:對于類似直槽工件無法一次測量完成,通過擺放角度進(jìn)行兩次測量,然后通過軟件進(jìn)行數(shù)據(jù)合成。

間斷測量:可對工件進(jìn)行分段編程(采樣間隔、采樣速度),提高客戶測量效率。











      設(shè)備尺寸  Equipment size



行程范圍(mm)

Measuring Strokes

外形尺寸(mm)

Overall Dimension

主機(jī)重量

(Kg)

Machine Weight

X

Z

Z1

Lx

Ly

Lz


120

400

24

1409

802

1632

350


       環(huán)境要求  Environment Specifications

電    源:AC 220V±5%  50Hz   單獨(dú)地線

功率需求:約500W

環(huán)境要求:現(xiàn)場溫度:15~25℃、理想溫度:20±2℃

相對濕度:<85%

室內(nèi)周圍應(yīng)無影響測量的灰塵、振動、噪音、氣流、腐蝕性氣體和較強(qiáng)磁場


Power supply: AC 220 v + 5% for 50 hz  Seperate groud wire

Power requirements: about 500 w.

Environmental requirements: the temperature: 15 ~ 25 ℃, ideal temperature: 20 + 2 ℃

relative humidity: < 85%

Around the indoor should have no affect the measurement of dust, vibration, noise, air, corrosive gas and strong magnetic field.



   設(shè)備配置  Equipment configuration

部件名稱

Part Name

項(xiàng)目名稱

project name

數(shù)量

Quantity

備注

Remarks

主機(jī)部分

Host part


基礎(chǔ)工作臺

Basic workbench


1套


立柱系統(tǒng)

column

1套


高精度導(dǎo)軌系統(tǒng)

transverse rail

1套


擺臂系統(tǒng)

Z1 Sensor system

1套


運(yùn)動控制系統(tǒng)

Motion control system

1套


計(jì)算機(jī)部分

Computer

電腦

Computer

1套


打印機(jī)

Printer

1套


軟件

Measurement software

1套


配件

Accessories

測針

Stylus

1支


調(diào)整臺

Adjusting table

1套


精密正弦平口鉗

flat tongs


1套


工具箱

Toolbox

1套


標(biāo)準(zhǔn)件

standard parts

1組









    售后服務(wù) After-sale service

質(zhì)保期:從安裝驗(yàn)收合格之日起12個(gè)月,但不超過發(fā)貨之日起15個(gè)月。在此期限內(nèi)因我方原因造成的機(jī)器故障,負(fù)責(zé)免費(fèi)維修。

質(zhì)保期外:我公司采取定期回訪與隨時(shí)電話咨詢相結(jié)合的售后服務(wù)制度,力求及時(shí)發(fā)現(xiàn)并解決用戶使用中存在的困難和問題,為用戶提供技術(shù)咨詢。

公司負(fù)責(zé)為用戶免費(fèi)提供計(jì)量測試技術(shù)咨詢服務(wù)。

公司以成本價(jià)終身為用戶提供設(shè)備保修服務(wù)。

如公司接到用戶設(shè)備故障請求服務(wù)電話,24小時(shí)響應(yīng),如有必要72小時(shí)內(nèi)派技術(shù)人員赴現(xiàn)場解決問題。

公司備有備品備件庫,終身負(fù)責(zé)為用戶以成本價(jià)提供備品備件服務(wù)。

公司負(fù)責(zé)以優(yōu)惠價(jià)終身為用戶提供技術(shù)升級、改造等售后增值服務(wù)。

用戶所在地區(qū)如有我公司地區(qū)辦事處,其售后技術(shù)服務(wù)事宜由我公司地區(qū)辦事處全面負(fù)責(zé)。


Warranty
Period:
Within
12
months
from
the
date
of
acceptance,
but
not
exceeding
15
months
from
the
date
of
shipment.
During
this
period
machine
failure
caused
by
our
side
should
be

maintained
free
of
charge.

Extra
Warranty
Period:
we
will
take
telephone
and
regular
visit
to
users
as
after-sale
advisory
service.

Our
company
is
responsible
for
the
technical
advisory
services
of
metrology
for
user
free
of
charge.

We
will
provide
life
warranty
services
of
machine
for
users
with
cost
price.

If
we
get
telephone
service
request
about
equipment
failure
from
users,
we
will
response
to
the
request
in
24
hours,
if
necessary
we
will
send
technical
engineer
to
the
customer’s
site
to
solve
problems
within
72
hours.

We
have
spare
parts
in
stock,
will
provide
life
warranty
services
of
spare
parts
for
users
with
cost
price

We
will
provide
users
with
lifelong
after-sales
value-added technical service,such as technical upgrades,retrofit,etc.by preferential prices.

If
there
is
my
company’s
office
in
the
region
of
the
users,
it
will
fully
responsible
for
the
after-sale
technical
services.

























































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