產品參數(shù):
連續(xù)式裂解設備特點與優(yōu)勢:
主爐采用310S不銹鋼材質,耐高溫。直徑530mm,長11500mm,壁厚12mm,分為上下兩層。
一、市面上的間歇式裂解設備間歇工作,一次進料裂解一爐,完畢后需等待冷卻方能出渣進行下次裂解,廢輪胎熱裂解設備廠家本設備通過熱風加熱,避免主爐直燒。主爐過多的經過加熱冷卻過程會降低使用壽命,增加安全風險。
二、為了使原料裂解好,本設備采用上下兩個螺旋筒的結構設計,可使原料更加好地進行裂解。與傳統(tǒng)裂解設備相比,本設備的一個顯著優(yōu)勢就是通過引風機將熱量均布到螺旋筒上,避免了主爐直燒,可大大提高設備壽命。
三、一號減速機帶動螺旋順時針送料,二號減速機帶動螺旋逆時針送料,可使·原料很好受熱,原料在下層螺旋筒內即能裂解,然后傳送到渣箱內,當料位計感應到廢渣到達限定位置后,水冷出渣就會自動出渣。傳統(tǒng)裂解設備需要人工進行出渣,效率低下,人工成本高。
四、對于現(xiàn)行設備冷凝系統(tǒng)經常堵塞的情況,本設備主爐裂解出的油氣通過上方連接的氣包通入冷凝進行冷卻,油氣中冷凝產生的重油與油渣可直接回流到主爐內進行再次裂解,有效的降低渣油堵塞冷凝管道的幾率。
五、相較于他廠生產的設備,本設備配備的渣箱可緩沖廢渣堆積,通過料位計控制出渣量,使生產環(huán)境更加清潔。
六、為了使主爐熱效率提高,本設備采用保溫性能更好的專用鍋爐棉,比市面上使用的高溫陶瓷棉保溫性好,能降低主爐能源的消耗,降低排放。
七、本設備進料為2厘米以內的顆粒。可持續(xù)性一邊進料、一邊出渣、一邊出油。大大的提高了生產效率。并且大大的提高了油,炭黑的品質。油品粘稠度可以達到8.5。遠業(yè)9.2的水平。
八、節(jié)約人工成本,本設備無需人工進料,只需一人即可完成操作。
The main furnace is made of 310S stainless steel with high temperature resistance. 530mm diameter, 11500mm long, 12mm wall thickness, divided into two layers.
1、 The batch cracking equipment on the market works intermittently, one furnace is fed at a time, and the slag can be discharged for the next cracking only after it is cooled. The equipment is heated by hot air to avoid direct burning of the main furnace. Too much heating and cooling process of main furnace will reduce service life and increase safety risk.
2、Two spiral drums are used to make the raw materials more fully cracked. A significant advantage of the equipment is that the heat is evenly distributed on the spiral drum through the induced draft fan, which avoids the direct combustion of the main furnace and greatly improves the service life of the equipment.
3、The raw material can be completely cracked in the lower spiral drum, and then transferred to the slag box. When the level meter senses that the waste slag reaches the limited position, the water-cooled slag will be automatically discharged.
4、The oil and gas are cooled by condensation through the air bag connected above. The heavy oil and oil residue produced by condensation in the oil and gas can be directly returned to the main furnace for re cracking, effectively reducing the probability of the residual oil blocking the condensation pipeline.
5、The slag box equipped with this equipment can buffer the accumulation of waste slag, control the amount of slag output through the level meter, and make the production environment cleaner.
6、The equipment adopts special boiler cotton with better thermal insulation performance, which can reduce the energy consumption of the main furnace and reduce emissions.
7、 The feed of the equipment is particles within 2cm. Sustainability feed, slag and oil at the same time. Greatly improved the production efficiency. And greatly improved the quality of oil, carbon black. The viscosity of oil can reach 8.5. It is far beyond the level of 9.2 in the same industry.
8、 Save labor cost, this equipment does not need manual feeding, only one person can complete the operation.
可利用原料和出油率:
終端產品:
安全設計:
1. 產生的一部分煙氣包含烷類從C1-C4的氣體是不能被液化的,這部分油氣經過水封起到了脫硫除雜的作用,然后再進入到廢氣燃燒室進行燃燒,相對來說很安全可靠。
2. 水封具有脫硫除雜的作用,得到的干凈的可燃性氣體可直接回收利用,用來加熱主爐,實現(xiàn)節(jié)約能源。
3. 專業(yè)的溫度表,壓力表可以隨時監(jiān)測溫度和氣壓。
4. 正規(guī)廢輪胎熱裂解設備新式的加熱方式優(yōu)點結合了直接加熱和間接加熱的優(yōu)點,使得操作更加安全。
5. 在生產過程中,廢氣燃燒室處于關閉狀態(tài),當壓力過大時,將可燃氣體送入燃燒室直接排燒,實現(xiàn)迅速降溫降壓,是一項可靠地安全保障措施。
6. 防出氣口阻塞技術。
1. A part of the generated flue gas containing alkanes from C1-C4 cannot be liquefied. This part of oil and gas plays the role of desulfurization and impurity removal through water seal, and then enters the exhaust gas combustion chamber for combustion, which is relatively safe and reliable.
2. The water seal has the function of dechlorination and impurity removal. The clean combustible gas can be recycled directly and used to heat the main furnace to save energy.
3. Professional thermometer and pressure gauge can detect temperature and air pressure at any time.
4. The latest heating mode combines the advantages of direct heating and indirect heating, making the operation safer.
5. In the production process, the exhaust gas combustion chamber is closed. When the pressure is too high, the combustible gas will be sent into the combustion chamber to discharge directly, so as to realize rapid cooling and pressure reduction, which is a reliable safety guarantee measure.
6. prevent air outlet blocking technology.
技術優(yōu)勢:
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