成都?xì)饬鞲稍餀C(jī)
一、工作原理及應(yīng)用范圍介紹 Introduction of Working Principle and Scope of Application
脈沖氣流干燥又稱為瞬間干燥,它是利用高速熱空氣氣流帶動(dòng)物料作瞬間加速運(yùn)動(dòng)后又瞬間降速運(yùn)動(dòng),形成脈沖式運(yùn)動(dòng)。其目的是強(qiáng)化傳熱傳質(zhì),從而達(dá)到高效、快速、瞬間脫除水分之目的。對(duì)于熱敏性或低熔點(diǎn)物料不會(huì)造成過熱或分解,是一種連續(xù)、高效、快速的固體流態(tài)化瞬間脫除水分的干燥方式,適用于粒徑范圍在5μm~5mm之間的粉粒狀物料表面水的快速干燥。且所干燥的物料,不會(huì)產(chǎn)生變質(zhì)現(xiàn)象。適用于制藥、化工、食品、建材、塑料等行業(yè)的粉狀、顆粒狀物料的干燥脫水。如:
l 醫(yī)藥食品:、苯茶吡唑酮、茶粕、草酸催化劑、沉淀炭粉、對(duì)乙酰氮基苯磺酰氨、、哆耳瑪托、、焦硅酸鈉、糠氯酸咖啡渣四環(huán)素、玉米蛋白。
l 化工行業(yè):ABC中間體、ABS樹脂、ASC、白炭黑、促進(jìn)劑mdm、觸媒、對(duì)苯二酸、二乙苯銨、、活性碳、氟硅酸鈉、氟石礦、硅膠粉末、合成樹脂、磷酸鈣、聚丙烯樹脂、三氧化鐵、碳酸鈣、氧化鐵、石膏緩凝劑、木粉、木屑、米糠。
Pulse pneumatic drying is also called instant drying, which forms pulse-type movement by using high-speed hot air flow to drive the material to make instant deceleration movement after instant acceleration movement. Its purpose is to intensify the heat and mass transfer so as to achieve efficient, fast and instant dehydration. It may not cause overheat or decomposition to the materials with heat sensitivity or low melting point. It is a continuous, efficient and fast drying method of fluidizing instant dehydration for solids and applicable to fast removing surface water from 5μm~5mm powdery and granular materials. This method may not deteriorate the materials dried and is applicable to drying and dehydrating powdery and granular materials in such industries as pharmaceuticals, chemical engineering, food, building materials and plastics, as follows:
l Pharmaceuticals and food: methaqualone, benzene tea pyrazolone, tea seed cake, Oxalic acid catalyst, precipitated carbon powder, p- acetnitrilobenzene sulfonyl ammonia, p-aminosalicylic acid, Duoermatuo, aureomycin, coke sodium silicate, chaff chlorate coffee grounds tetracycline and corn protein.
l Chemical engineering industry: ABC intermediate, ABS resin, ASC, white carbon black, accelerant mdm, contact agent, terephthalic acid, diethylaniline, titanium dioxide, active carbon, sodium fluosilicate, fluorspar, silica gel powder, synthetic resin, calcium phosphate, polypropylene, ferric oxide, calcium carbonate, iron oxide, calcium sulphate retarder, wood powder, sawdust and rice bran.
二、特點(diǎn)Characteristics
1. 顆粒在氣流中高速度分散呈懸浮狀態(tài),氣固兩項(xiàng)間傳熱傳質(zhì)的有效性增大。同時(shí)由于采用脈沖管道,使得氣固兩項(xiàng)間的相對(duì)速度相差比較大,體積傳熱系數(shù)也較高,整體熱效率在流化干燥機(jī)中是較高的。
2. 脈沖氣流干燥設(shè)備結(jié)構(gòu)簡單、緊湊、體積小,整套機(jī)組造價(jià)相對(duì)較低。
3. 干燥時(shí)間極短(只有0.5—2秒),適用于熱敏性物料。
4. 氣流干燥物料全過程都在管道中完成,產(chǎn)品不與外界接觸,污染小、質(zhì)量好,操作方便自動(dòng)化程度高、產(chǎn)品品相好。
1.Particles disperse at high speed in the air flow and is in the suspending state, with the efficiency of heat and mass transfer between gas and solid phases increasing. At the same time, the pulse tube adopted increases the difference between the relative velocities of gas and solid phases and increases the volumetric heat transfer coefficient. So the overall heat efficiency is the highest among the fluidized driers.
2.The pulse pneumatic drier is a simple and compact structure with small volume. The whole set of unit costs little relatively.
3.The drying time is very short (only 0.5-2 seconds). So the equipment is applicable to heat sensitive materials.
4.Pneumatic drying of materials is fully completed in the tube. The products don’t contact with the outside, so there is little pollution and the products are of good quality and good appearance. The equipment is convenient to operate and has high degree of automation.
三、工藝流程圖Process flow diagram
四、技術(shù)參數(shù)(下表中數(shù)值僅供選型時(shí)參考)
Technical parameters (the values in the table below are for reference in type selection only)
四川川大干燥科技工程有限責(zé)任公司(簡稱:川大干燥)是于2001年成立的一家集技術(shù)研發(fā)、技術(shù)轉(zhuǎn)讓、裝備制造加工的企業(yè)。川大干燥行政管理與設(shè)計(jì)研發(fā)部門設(shè)在四川大學(xué)科技創(chuàng)新中心大樓內(nèi);生產(chǎn)和試驗(yàn)科研基地位于成都羊安鎮(zhèn)工業(yè)園區(qū)內(nèi),并獨(dú)自建設(shè)有加工制造中心與產(chǎn)品測試展演中心。公司從建立之初即著力科技研發(fā),重心即著力醫(yī)藥、食品等方面的工藝技術(shù)研究與*裝備的研制上。公司具有門類學(xué)科齊全的專業(yè)研發(fā)隊(duì)伍,所研發(fā)的產(chǎn)品品質(zhì)優(yōu)良、性能可靠、外形美觀;經(jīng)過近三十年的產(chǎn)業(yè)技術(shù)研究、產(chǎn)品技術(shù)研制、產(chǎn)出技術(shù)研驗(yàn),已具有獨(dú)立*自主知識(shí)產(chǎn)權(quán)的工藝及配方生產(chǎn)技術(shù)三項(xiàng);固體制劑系列裝備已研制有十二類近兩百種不同規(guī)格。而今川大干燥嚴(yán)格按照新版GMP精心研制的制藥與食品裝備無論是在技術(shù)性能上,還是在性價(jià)比上都處于同行前列?,F(xiàn)“川大干燥”的產(chǎn)品與服務(wù)無論在中國還是在世界各國的制藥、食品、保健品、動(dòng)物藥業(yè)等行業(yè)以及其它行業(yè)均享有盛譽(yù),已經(jīng)形成特色與影響力的品牌。川大干燥除了在制藥與食品等行業(yè)提供良好技術(shù)服務(wù)與優(yōu)良產(chǎn)品以外,川大干燥還擁有包括工業(yè)粉塵凈化回收技術(shù)與系統(tǒng)工程裝備研制技術(shù)、大氣凈化環(huán)保工程裝備與家用PM2.5凈化器等系列產(chǎn)品技術(shù)。川大干燥向提供的優(yōu)良裝備產(chǎn)品有:各種烘干設(shè)備、各種造粒設(shè)備、各種混料設(shè)備、各種粉碎設(shè)備、各種篩分設(shè)備、各種滅菌設(shè)備、各種濃縮提取設(shè)備、各種環(huán)保設(shè)備等等。川大干燥向提供*的具有*自主知識(shí)產(chǎn)權(quán)的工藝及裝備總包的項(xiàng)目有:l 雞精調(diào)味料工藝技術(shù)、工藝配方生產(chǎn)技術(shù),雞精調(diào)味料全套生產(chǎn)線。l 高品位高純度三偏磷酸鈉工藝生產(chǎn)技術(shù)以及生產(chǎn)線(川大干燥起草的三偏磷酸鈉國家標(biāo)準(zhǔn)已于2015年3月正式公布實(shí)施)。l 鮮榨提取制取方便型老姜湯沖劑工藝技術(shù)以及全套生產(chǎn)線等等。
脈沖氣流干燥機(jī)Pulse Pneumatic Drier 產(chǎn)品信息